2015 Ringier Technology Innovation Awards - Plastics

Automation
Production Unit Integration Technology based on EtherCAT Bus
This technology is suitable for integrated control and intelligent management of molding machine and peripheral equipment in the molding machine field. It uses the method of distributed control with digital communications, realizing one-stop integrated, high speed and high precision control of the production unit. It also uses intelligent design combined with the network management mode, improving automatic control and management level of production unit. Nike Fashion
Ningbo Techmation Co., Ltd.
Automation
High Speed Robot
With years of application experience, WELLLIH targeted to develop the ultra-high speed robot, acceleration can be up to 40mm/s2, the cycle time is 2.8 S, minimum take-out time is 0.28 S. Transverse axis beam use right Angle distribution rail and the rail use the installation way from CNC machine to reach the requirements of precision, stable and reliable; arm made in carbon fiber material to ensure the light weight and ultra-rigid demand. Mechanical running stable and smoothly for the customer provides the guarantee of efficient production. Mens Footwear Online
Ningbo Well-Lih Robots Technology Co., Ltd.
Auxiliary equipment (components)
Aryacool
Aryacool Models: ZFCW Series Features: • 8 Models selection:ZFCW101~108 • Efficient: COP>25,and it operates fans to move the air through the batteries, no compressors • AE/EC blower selection • Inverter controlled fan available • Ultra-wide heat exchanger • Aluminum air filter • Heat insulation Evaporative cooling pad: stable process water temperature. • Intelligent water control: Save water, no water sprayer booster pump NIKE
Piovan Plastics Machinery (Suzhou) Co., Ltd.
Auxiliary equipment (components)
The Remote Control System in the R&D and Application of the Plastic Extruding Production
(1)Visual management (2)Video for future reference (3)Holder lens operation (4)Networking function (5)Remote access Nike
Guangdong Liansu Machinery Manufacturing Co., Ltd.
Auxiliary equipment (components)
Ethylenepolymer Blends Mixing and Measuring Equipment
Ethylenepolymer blends mixing and measuring equipment is successfully researched and developed according to market demand. It mainly used in the production of interior, cable, gasket in automobile Industry. This equipment has several innovative technology in conveying, measuring, compounding, controlling. Its synthesis technique has reached the international and domestic advanced level. Air Zoom Pegasus EM
Jiangsu Lianguan Machinery Co., Ltd.
Auxiliary equipment (components)
Speck Vacuum System BLU-Vac System (dedicated to Extruder degassing)
SPECK this energy saving vacuum system, the main energy consumption can be reduced about 40-50%. Mainly in accordance with the variable frequency motor of Speck vacuum pump and water pump collocated with SPECK patent design and intelligent controller. It can be achieved without any design changing and compatible with the application of new and old equipment. Just only connect the inlet/outlet connection pipe. In the personnel operation only need to setup a simple set of the required vacuum conditions, the system will operate automatically, and in order to achieve the operating vacuum value of the system will automatically calculate the load, and adjust the energy consumption of the device, in order to achieve energy saving effect. Nike Phantom Vision DF FG
Jiashan Speck Pumps Systemtechnik Co., Ltd.
Blow molding
KB25SB Retrofit Suction Blow Molding Machine
Based on the machine KB25 Kautex SD have Retrofit this Machine to a High Performance Single Station Suction Blow Molding Machine for Packaging & Industrial Applications. The technology is different. At first, we close the mold and start up the suction unit. The DH eject the parison and been sucked into mold. After that, the mold part will be closed. Needle will be go inside the parison and finish the blowing cycle. This product will have a little bit flash, because the parison was sucked into the mold, then only the top and bottom areas have a little bit flash. This machine has great flexibility, excellent reliability & Low Power Consumption. This machine is specified with WTC (Wall thickness control system), RWDS and Support Air profile. It realizes the demand for wall thickness control. Air Jordan XX9 Low
Shunde Kautex Plastics Technology Co., Ltd.
Extrusion molding
STS 65 Mc11
The new STS Mc11series features an increase in torque from 10 to 11.3 Nm/cm³ and for the first time is part of Coperion’s industry-proven ZSK MEGAcompounder method patent. When it comes to compounding with high energy input, the new STS Mc11 series provides increased throughput by up to 27 % as well as decreased melt temperature due to higher screw filling, thus improving the quality of the resulting compound. The new STS Mc11 series is exclusively equipped with high quality European gearboxes. Screw speed has been increased from 800 to 900 rpm. To improve cleaning and quick change for masterbatch applications, the STS Mc11 is equipped with new hoppers with inserts and a redesigned die head. The screw shaft coupling is similar to the time-tested design of the ZSK Mc18 series. adidas
Coperion (Nanjing) Machinery Co., Ltd.
Extrusion molding
HK73 Twin-Screw Extruder
HK73 twin-screw extruder adopts the high-torque gear box which is designed by KYmach. Its screw rotation speed is 900rpm, the power of the main engine can reach to 355kW, which again highly improved the domestic extruders performance. HK73 twin-screw extruder enables customers to get higher output with lower input and stand out in the market. Nike Magista Obra Low
Nanjing KY Chemical Machinery Co., Ltd.
Extrusion molding
Online One-step Solar Back Film Line
Online One-step Solar Back Film Line Changed the previous mode of production,Shorten and simplify the production process,the base and laminated film one step. And it saves space, is environmental protection, high efficient, low cost. Cheap Nike Air Max 2017 For Online Sale
Tianjin HENGRUI Plastic Machinery Co., Ltd.
Injection molding
BL4000EK Large Out Bending Center Clamping Injection Molding Machine
The technical indicators for BL4000EK is strictly according to the standard design of European EUROMAP which meet CE technical and safety criterion. It’s the world’s largest central locking toggle plastic injection molding machine with out-curve clamping structure for this moment. The energy consumption index is just 0.29kwh/kg after the test of National IMM Center which is far higher than national energy consumption standards. Compared with the traditional injection molding machine, there are five core advantages for BL4000EK which improving the performance of injection molding products, and increasing the competitiveness in IMM industry as well. Sneaker Release Dates 2019
Ningbo Shuangma Machinery Industry Co., Ltd.
Injection molding
Zhafir Zeres Series
ZhafirZeresSeries, can ensure the long-term precise control of the product stability and improve its efficiency with integrated hydraulic servo motor partly applied on clamp unit, ejector and metering parts. The flexible and sophisticated servo hydraulic system is applied on ejector and nozzle movement. The perfect combination of the hydraulic and the electric parts brings the efficiency and energy saving to its maximum. The entire structure is stable and easy for maintenance, also offering lower cost. It has profound choices of options, with integrated servo hydraulic system available for connecting to functions such as core pulls, core-screw function, sequence valve etc. Adidas Shoes
Zhafir Plastics Machinery
Injection molding
Demag Systec C servo
With cycle times exceeding 10 seconds, the Systec Servo C offers highest flexibility in the application areas automotive, consumer and white goods. The highest plate parallelism of the robust 3 platen machine is convincing, even with high molds weights. The servo-hydraulic drive unit activeDrive, combined with the active Motion Control, delivers optimal dynamics and precision. An investment into this innovative machine will amortise within the shortest time span through economic and safe production. Many expansion components and building blocks for production efficiency make it always possible to adjust to changing production conditions. The optimal price-performance ratio paired with the lowest level of energy consumption round off the bundle. Adidas sneakers
Demag Plastics Machinery (Ningbo) Co., Ltd.
Injection molding
The New Smart Power
Following the successful market launch of the all-electric EcoPower, the large machine model MacroPower and the MicroPower specially designed for injection molding of micro and nano parts, the new SmartPower is now being introduced to the market, a machine model setting benchmarks primarily by its intelligent, economical use of energy. But this is only one of the numerous smart features this new machine generation has to offer. The new SmartPower is “unlimited” in terms of precision, efficiency, compact dimensions and user-friendliness. nike
Wittmann Battenfeld (Shanghai) Co., Ltd.
Injection molding
Klear Can
1. Suitable for retort up to 130° 2. Integrity of the double seam, which was designed to allow the plastic can’s to accept traditional (easy open and non-easy open) stell and AL can ends. 3. Three-layer plastic construction (PP-EVOH-PP) for shelf life 2-5 years. 4. Options for colored plastic cans, IML or standard labels. 5. BPA-free, and see-through!!!!! Air Force 1 Mid Flyknit
Milacron Plastics Machinery (Jiangyin) Co., Ltd.
Injection molding
ENGEL Flexseal 300T
Launched in 2015, the new ENGEL Flexseal 300T horizontal machine is designed specifically for the needs of international O-ring and flat gasket manufacturers. The hydraulic tie-bar machine is equipped with a screw injection unit that ensures very high precision for production with small and mid-sized shot volumes. The plasticising units for rubber, solid silicone, LSR and TPE can be exchanged very easily. Standardised interfaces are available for the integration of conventional brush and part removal modules as well as other automation features and peripherals. The Flexseal 300T also comes equipped with the servo-hydraulic ENGEL ecodrive. Nike Zoom All Out Flyknit
Engel Machinery (Shanghai) Co., Ltd.
Injection molding
Borch BH Series Fast Speed Injection Molding Machine
Borch BH series fast speed injection molding machine breaks the monopoly of foreign technology. It can be widely applied to fast food packages(food container, airline cup, fork and knife, bottle cover, PET preform) and medical apparatus and instruments(syringe,blood collection tubes). BH machine can reach shot volume of 318cm3~1077cm3, clamping force ranges from 2000KN~5000KN. Kids Footwear Online
Borch Machinery Co., Ltd.
Injection molding
Dr. Boy Injection Moulding Machine – Econplast High Efficiency Plasticizing Unit
Maximum flexibility Small footprint Flexible mould use Minimum energy consumption
Andeli Co., Ltd.
Injection molding
P-SR Serial High-Speed PET Preform Injection System
P-SR serial High-speed PET preform injection system with single-station preform take-out robot has been specially designed for high quality PET production field. By double hydraulic circuit design, preform take-out cooling robot and servo motor application, our system can increase 30% production output capacity and reduce 70% electricity consumption. With KEBA professional controller from Austria, our system can provide the most stable performance for you. Nike
Shanghai Kronce Enterprise Development Co., Ltd.
Measurement & Inspection
ViscoSensor Online Rheometer with New Rheometer Control Unit: e-RCU
Dynisco’s newest addition to its online product family, the e-RCU combines the rheological properties of a Laboratory Capillary Rheometer with the MFI readings delivered by a Melt Flow Indexer. These values are delivered in “real time”, and continuously, throughout the extrusion process. The results let the user know, with certainty if adjustment is required to bring into specification or is linear and ready to make on-spec product. The new system uses exactly the same sensor head as the original ViscoSensor so, although Dynisco has simplified the control package, the critical sensing component is exactly the same. This new configuration gives users a compact and cost-effective solution for continuous, zero-waste monitoring of melt flow rate, apparent viscosity, and other key test parameters directly within the thermoplastic manufacturing process. Men's Tops
Dynisco Shanghai Sensor and Instrument Co., Ltd.
Molds & Components
Ultra Helix Valve Gate Nozzles
With the introduction of our latest valve gate technology, Ultra Helix™, it is now possible to direct gate parts with gate vestige so clean it is often unmeasurable. This level of gate quality lasts for millions of cycles – longer than any other valve gate currently available. Ultra Helix also simplifies cold half machining requirements to integrate the hot runner with the mold. Using Ultra Helix together with UltraSync-E, Husky’s market leading servo valve stem actuation, is key to enabling the best performance from Ultra Helix. This combination of technologies also makes it possible to run for over five million cycles without having to replace any moving parts, and eliminates the use of compressed air, which minimizes the energy requirements and cost of valve gate molding. Apparel
Husky Injection Molding Systems (Shanghai) Co., Ltd.
Molds & Components
Hot Runner : One Cylinder with Four Valve Nozzles
It is a hot runner air hydraulic valve system with manifold and the fixed parts like a main nozzle, four nozzles and a cylinder; the main nozzle connect with manifold, the manifold connect with nozzle, the four nozzles install in a straight line on the manifold. The oil cylinder install on the manifold, the pull rod is installed on the piston rod, through a pull rod pull four valve pins in the nozzle moving back and forth to do a cylinder control four valve pins for plastic filling. nike
Shanghai ANRY Mold Component Co., Ltd.
Molds & Components
Stäubli QMC122 Magnetic Clamping System
Stäubli QMC122 magnetic clamping system has the characteristics of safety, quick, which is the ideal tool frequently switch mold molding production. Each system will be based on user equipment, mould, customized user without changing the mold back, the molding machine templates. Both conditions.Stäubli QMC122enjoy IMAG patented technology, has the following technology and service advantage: safe operation.; the use of safe; structure advantages; high quality services, etc., fully meet the demand of industrial production and processing of plastic industry today. Nike Air Penny 2
Stäubli (Hangzhou) Mechatronic Co., Ltd.
Molds & Components
Polymer Screen Changer
Polymer Screen Changer are established in the plastics industry since decades. Due to its reliable twin-piston design, they offer a continuously production and there is no production stop needed for screen change. Each of both pistons is usually equipped with circular shaped (see attmt. 1) screen packs, depending on the application with a filter fineness between 20µm and 200µm. Therefore this units guaranty a high quality and clean polymer melt for any extrusion, compounding or recycling application. Depending on the filter fineness and contamination level of the polymer, after a few hours or days the screen packs needs to be changed, as the pressure has rised because the screens are clogged with the collected contamination particles. For screen change the operator then moves one piston at a time with a simple hydraulic cylinder out of the screen changer housing, to replace the contaminated screen with a new one. This procedure takes a few minutes, while the polymer still flows continuously through the remaining piston in the housing. Once the screen of the first piston is changed and this piston has moved back in the filter housing, this procedure is repeated with the second piston, to have finally both new screens in the production line. Boots
Maag Automatik Plastic Machinery (Shanghai) Co, Ltd.
Other innovative products/technologies
Sharit System
The development of Sharit system, which is based on die flow software, provides all our customers with rational and intelligent solutions, alters their traditional thinking models and operation habits, and brings a great innovation to the whole industry. Simulation center: precise calculation can be achieved after 100% scientific simulation. Visualization of flow: problems can be anticipated or detected on time by real-time monitoring Analysis of various data: roots of all kinds of problems can be figured out by collecting and integrating all data of each die. Lightweight teaching: “click” type operation. Air Jordan Sneaker
Jingcheng Times Group
Other innovative products/technologies
ILLIG RDML IML System
ILLIG RDML IML system offers premium decoration, great flexibility and competitive investments costs. Thermoformed tubs from multilayer sheet offer an effective barrier against oxygen or UV light and provide the necessary strength for hot fill, pasteurization, sterilization and aseptic filling. Max. output per hour is 27,000 pcs cups or containers per hour. Air Jordan Releases 2019
ILLIG Maschinenbau Gmbh & Co. KG
Other innovative products/technologies
Igus Wear-Resistance Bearing Part 3D Printing Service
Igus wear-resistance bearing part 3D printing service, especially suit for prototype & small quantity production. Based 50 years research on motion plastics, igus 3D printing parts are lubrication and maintenance-free, 50 times more abrasion resistant than conventional 3D printing materials. New Balance Mens Shoes
Igus (Shanghai) Co., Ltd.
Raw materials & additives
AT-1600.2R, Mobile Phone "Metal Frame" Special Machine
AT-1600.2R, mobile phone "metal frame" special machine; Clamping force 160T, injection volume 70g. Mechanical Structure: Vertical clamping, vertical injection, 2-stations rotary table machine. Technical: Using AKPLAS newly developed oil way, injection system, injection speed 400mm / s, injection accuracy ± 0.01; rotary table servo drive, transmission with encoder precise positioning, rotation speed faster than conventional hydraulic drive more than one times, 180 ° rotational speed only 0.8S, positioning accuracy zero error. With AKPLAS the latest AKMP energy-saving servo system, the energy consumption the highest can decreased 70% than conventional oil-way system. Air Jordans
Hangzhou Atech(AKPLAS) Machinery Co., Ltd.
Raw materials & additives
Kingplate®
Kingplate®, the electroplating plastics with the highest adhesion, is upgraded product of conventional ones. Its adhesion has been improved 100% which leads to 20% higher yield rate and decreases happening of lurking dangers like peeling, blister, cracking and so on. This one has been widely applied in Chrysler, GM etc. Nike Air Max
Shanghai KUMHO-SUNNY Plastics Co., LTD.
Raw materials & additives
Pelletized Aluminum Pigment
Pelletized aluminum pigment: This series are processed by removing solvent, then added with PE-Wax (Or other resins) and additives to get a pellet size of about 1.8*8mm by extrusion. Its main properties: excellent dispersity, hiding power in plastics, pollution free, low-dusting, low odor, perfect stability and universality. Aluminum content: 70-72%,PE-Wax or resin: 20-30%,Few solvent. And the pelletized Aluminium paste can be used in plastic directly. Sneakers
Hefei Sunsise Alumnium Pigments Co., Ltd.
Raw materials & additives
Percept™ Authentication Technologies
Percept™ Authentication Technologies present a full-spectrum portfolio of formulations and consultative services that employ covert, overt and forensic techniques. With these solutions, manufacturers can reduce potential risks and loss of revenue from counterfeits in consumer goods, medical devices, packaging, and consumer electronics markets. Air Jordan XI 11 High
PolyOne Shanghai Co., LTD.
Raw materials & additives
Low TVOC Javachem® TP Special Functional Scratch Resistance
Low TVOC Javachem® TP special functional scratch resistance developed by Javachem®, can give the PP inner decoration material long-term scratch resistance, no sticky and yellowing phenomenon after light at high temperatures, thus to improve the interior air quality from the source. UHMW siloxane which contains special functional group can not only provide excellent scratch resistance, but also avoid whitening problem after adding scratch resistant agent, have more advantages. Air Jordan XIV Low
Shaoxing Java Macromolecular Material Co., Ltd.
Raw materials & additives
New Stanyl® Diablo HDT2700
The HDT values for the new Stanyl® Diablo HDT2700 is amongst the highest of all engineering plastics for air management applications. With the new Stanyl Diablo HDT2700 you can design high heat resistant components for air management systems. This new grade combines the highest HDT with outstanding long term heat aging performance. Our latest Diablo grades give you improved resistance to chemicals and gases in EGR (exhaust gas recirculation) systems and excellent processing properties. Air Jordan 1 Shoes
DSM
Raw materials & additives
ENDURANCE™ HFDC-4201 SC EXP1
ENDURANCE™ HFDC-4201 SC EXP1 is the next generation high voltage insulation material developed by Dow E&T, whose heritage comes from the supreme performance of ENDURANCE HFDB-4201 SC which has ultra-clean, high breakdown strength, very low electrical losses, excellent scorch and migration resistance , adding two new attributes : fast degassing (50% reduced degassing burden ) and long extrusion (at least 20% improvement in long run). Release Calendar
Dow Chemical (China) Investment Co., Ltd.
Raw materials & additives
Irradiation Sterilizable Medical PVC
Irradiation sterilizable Medical PVC can be sterilized by irradiation, Ethylene oxide, and High-temperature steam sterilization. Irradiated PVC compound can keep good mechanical properties, chemical properties, and biological properties after irradiation sterilization process, which still could meet the demand of GB15593-1995. It has excellent color stability after irradiation and during the shelf life. Tubular Doom Sock
Shanghai New Shanghua Polymer Material Co., Ltd.
Raw materials & additives
Safeplas®
Safeplas® ensure that the material has a higher relative to other materials, flame resistance and resistance to tracking, but also in low temperature environments exhibit superior mechanical properties. In addition, the groundbreaking attention to production and product scrapped in environmental problems and achieve sustainable development of the new concept. Sneakers
Shanghai Sunny New Technology Development Co., Ltd.
Raw materials & additives
Novadyn™ Polyamides
Novadyn™ polyamides – transparent polymers that can also be used as differentiated blend additives to improve traditional nylon performance.Novadyn™ polyamides are highly versatile semi-aromatic polyamides with a unique combination of performance, cost effectiveness and recycled content. Novadyn™ DT/DI polyamide brings value to customers who require parts that are both transparent and chemically-resistant. Men Shoes - Running
INVISTA Management (Shanghai) Co., Ltd.
Raw materials & additives
Borouge’s Family of Daplen™ Solutions
Borouge’s family of Daplen™ solutions (EF261AIC, EF267AIC, EF292AIC, EG265HPC and EG299HPC) are designed with advanced recipe and manufacturing processing with low VOC and low odour. This ensures in-vehicle components/parts moulded from our compounded PP material emits very little VOC. All this in effort to fully comply with the Chinese national standard for air quality assessment of passenger cars, keeping within the limits of 8 hazardous substances. Our unique "5-step methodology" has proven to optimise VOC and odour reduction from plastics material improving the vehicle interior air quality. The “5-step methodology” is: raw material selection, recipe modification, processing optimisation, post treatment and injection moulding process optimisation. NIKE
Borouge Sales and Marketing (Shanghai) Co, Ltd.