2021 Ringier Technology Innovation Awards - Metalworking

Automation & Industrial 4.0
Intelligent Monitoring System-eltimon
Free Your Tool Monitoring With eltimon The revolutionary system eltimon (electronic live tool integrated monitoring) for digitization of live tools, angle heads in machining centers and driven tools in CNC lathes.
Mimatic Tool Systems
Automation & Industrial 4.0
JAKA All-in-one Cobots
JAKA All-in-one Cobots innovatively adopt the product design principles of JAKA S³ (Smart, Simple, Small), and integrate with advanced robot technologies such as wireless teaching, graphical programming and visual safety protection, revolutionize the way of Human-Cobot interaction. JAKA All-in-one Cobots deeply integrate vision function to ensure the natural interaction and autonomous adaptation among cobot, human and operating environment, that significantly broadens the robot application boundary.
Shanghai JAKA Robotics Ltd
Automation & Industrial 4.0
Cobot Superior Series by ELITE ROBOT
The two letters of the CS Series embody ELITE’s future layout of collaborative robot technology. C is the initial letter of “Cobot”, which means cobots, and the letter S stands for Safe, Simple, Superior, Sustainable, and Scalable. We define the CS Series as a platform-level product of cobots in an effort to maximize the capabilities of robot manufacturers to provide safe and flexible collaborative robot products that are the simplest to use. On this basis, we help our clients and integrators lower the threshold for the use of cobots, draw the blueprints and make arrangements beforehand for the applications of cobots that may emerge in the next three to five years.
ELITE ROBOT
Automation & Industrial 4.0
UR16e Robot
Built to do more, the UR16e delivers an impressive 16 kg of payload for a wide range of heavy-duty applications. Designed and built by Universal Robots, the market leader in Robots, the UR16e is easily integrated into existing production environments.
Universal Robots (Shanghai) Co, Ltd.
Automation & Industrial 4.0
Intelligent SCHUNK EGH Gripper
The SCHUNK EGH gripper enables easy entry into the working world with cobots. The starter kit of the Plug & Work capable module comes pre-assembled to the customer and includes all necessary components for assembly and installation. Commissioning and programming of the EGH universal gripper are done intuitively. With its flexible fingers and a variably adjustable stroke of 80 mm, the gripper covers a particularly broad workpiece range and is versatile in use. Via IO-Link, the finger position can be individually defined, and the gripper status evaluated for each gripper condition.
SCHUNK Intec Precision Machinery Trading (Shanghai) Co., Ltd.
Automation & Industrial 4.0
Norton 4SIGHT Digital Grinding Solution
Norton 4SIGHT is the digital grinding solution developed by Saint-Gobain Abrasives. Via installed or connected with the machine, it can collect grinding data, monitor and feedback the grinding process in a real-time and remote way, therefore, the grinding process can be visualized and digitalized, enabling effective management of machine OEE; With the help of Norton 4SIGHT, the user’s productivity can be greatly improved, mainly in two ways: 1. Identifying the root cause of grinding problems via big data analysis and assisting in automatic production 2. Optimizing grinding process via pushing process boundaries to increase efficiency and reduce cost.
Saint-Gobain Abrasives China
Automation & Industrial 4.0
BITO Advanced Planning and Scheduling System
BITO advanced planning and scheduling (BAPS) features optimal production planning, order dispatch along with data analytics. With cutting edge AI technology, BAPS is capable of generat[1]ing optimal production schedule even with complex constraints, long process sequence, dynam[1]ic changes etc.
BITO Robotics (Shanghai) Co., Ltd
Automation & Industrial 4.0
ZEISS Automated Solution
The overall efficiency of a coordinate measuring machine depends largely on workpiece feeding and unloading. Loading systems from ZEISS improve throughput, process reliability and ergonomics. ZEISS offers you customized solutions tailor-made to accommodate your processes, components, ZEISS measuring machine and setup.
Carl Zeiss (Shanghai) Co., Ltd.
CAD/CAM/CAE Software,CNC System
Tebis Digital Twins Technology
Tebis digital twins technology let all machines, tools, units and clamping devices are stored with components on a one-to-one basis as digital twins in the virtual manufacturing environment, it could be select it according to actual machines, tools and components, optimize manufacturing processes, machining technologies and machining parameters.
Tebis Software Trading(Shanghai)Co.,Ltd.
CAD/CAM/CAE Software,CNC System
hyperMILL® VIRTUAL Machining
hyperMILL® VIRTUAL Machining* plays an important and groundbreaking role for NC simulation. The highly efficient NC code-based simulation solution offers three modules: Center, Optimizer and CONNECTED Machining. These modules help to significantly strengthen the close cooperation between hyperMILL® CAM software and the machine tool. Networking and virtually mapped processes make it possible to evaluate, control and optimise machining operations more reliably, even before the machine runs.
OPEN MIND Technologies China Co., Ltd.
Coolants and Lubricants
B-Cool MC 600
B-Cool MC 600 is a “Simply effective” water-miscible product. It’s for universal machining applications and suitable for cast iron, steel alloys and aluminum alloys. B-Cool MC 600 shows good material and machine compatibility and can be mixed with all water types. It keeps workpieces and machines clean and is low foaming also in high-pressure systems and gentle to people and the environment at the same time.
Blaser International Trading (Shanghai) Co., Ltd.
Coolants and Lubricants
ECOCOOL 5030 S
Next Generation General Purpose Cutting Fluid ECOCOOL 5030 S is free of Boron, Chlorinated paraffin, MEA, DEA, DCHA and formaldehyde releasing biocide, it can reduce hazards to operators and environment greatly. The high lubricity of the product ensure it’s owns excellent cutting performance, thus extend tool life, improve surface finish of the workpiece and reduce scrap rates. ECOCOOL 5030 S specially designed for aluminum alloy, cast iron and steel machining, for example, cylinder head, cylinder block machining, it can be used in both single machines and central systems.
FUCHS LUBRICANTS (CHINA) LTD.
Cutting Tools, Grinding Tools & Clamping Devices
EVOline Tangential Rolling System
Tangential rolling head EVOline , new member of EVOline family, evolution continues, highlights: Additive manufacturing, 3D printing of the rolling head arms, Integrated cooling and flushing nozzles directly in the working zone; Increased breaking strength Smart Service, energy harvesting (Patent-pending solution for self-sufficient power supply of electronic components), all manufacturing process under collecting and controlling.
LMT China Co., Ltd.
Cutting Tools, Grinding Tools & Clamping Devices
Hydraulic Chuck
Bstool hydraulic chucks are made of imported high-quality steel and processed with international advanced equipment. The key components are imported customized accessories. Tested by international advanced dynamic balance testing equipment, the product dynamic balance level can reach G2.5@25000rpm Through the clamping force test, Displayed pressure can reach a maximum of 193bar, and the clamping runout can reach a performance of ≤0.003mm at 2.5 times the length.
Bestool Tooling Technology Co., Ltd.
Cutting Tools, Grinding Tools & Clamping Devices
UJ-PMS
Intelligent tool monitoring system for real-time monitoring of cutting tool processing power change, in the event of cutting knife blade caving, wear, repeated processing, the clamping error and other common processing problems, immediately report to the police stop, avoid subsequent tool damage, batch production, even further economic damage, such as machine tool damage to reduce the production risk and cost, improve the stability and quality of production.
Hangzhou Ujoin-tech Co.,Ltd
Cutting Tools, Grinding Tools & Clamping Devices
New Generation Hydraulic Chuck
New generation Hydraulic chuck has the honour to win IF design award 2020 in Germany High temperature resistance Max 170°C. It can be used for high speed and efficient machining. Safe can be ensured during machining. This kind of chuck can be widely used in Mould&Die, Aircraft and NEV sectors.
MAPAL in CHINA
Cutting Tools, Grinding Tools & Clamping Devices
OC series CVD grade insert for steel turning
OKE PRECISION CUTTING TOOLS CO., LTD.
Cutting Tools, Grinding Tools & Clamping Devices
WTX-HFDS High-feed Drill
WTX – HFDS is our more powerful high feed drill for steel and cast materials The WTX – HFDS achieves new levels of drilling quality, hole tolerance and positioning accuracy. Cutting force distributed to the 4 cutting edges, meaning that considerably higher tool life can be achieved; Each cutting edge is optimally cooled by the four spiral coolant holes, make sure the process security, efficient and stable; Innovative Dragonskin coating for ultimate performance and better tool life.
CB-CERATIZIT Cutting Tools (Shanghai) Co., Ltd.
Cutting Tools, Grinding Tools & Clamping Devices
S/CSM390 Square Shoulder Milling Tool
1. Optimized support surface structure, provide great support and excellent chip-hold capacity. 2. Independent support surface to avoid chip contamination. 3. Large front angle and low resistance chip breaker design brings good conditions adaptability. 4. Hyperbolic edge design, compensate for the errors of manufacturing and clamping process.. 5. Stable positioning installation mode suppressed micro-vibration and improves the tool life.
Zhuzhou Huarui Precision Cutting Tools Co., Ltd.
Cutting Tools, Grinding Tools & Clamping Devices
CoroDrill® DS20
CoroDrill® DS20 is the indexable drill concept offering drill depths from 4Xd to 7xDc. Can supply high reliability, predictability and outstanding penetration rates at the same time. new Modular Drilling Interface, MDI is available in Coromant Capto® and HSK and provides high-precision, excellent centering capabilities, and can reduce customers’ overall tool inventory. Strong and fatigue-resistant with never-before-seen stiffness. Each drill body size is individually optimized to ensure a consistent performance over the entire assortment. In combination with the stiff drill body, the centering capabilities are dramatically improve. Variable helix for secure chip evacuation and maintained drill body stiffness, leading to less vibration, predictable wear patterns and increased tool life. Strategically placed coolant outlets to ensure best possible flow and direction. The square profile adds rigidity while allowing chips to be easily evacuated.
Sandvik Coromant
Cutting Tools, Grinding Tools & Clamping Devices
Walter “Smart Lock” Grooving Tools
Walter newly launched "Smart Lock" grooving tools can realize the rapid disassembly and assembly of inserts inside the machine, which saves downtime and guarantees the repeatability. The tool holder is designed with precision coolant which can improve the tool life and chips control, the tool can be widely applied in small parts machining industry.
Walter Wuxi Co., Ltd
Cutting Tools, Grinding Tools & Clamping Devices
Jabro® Ceramic Solid End Mills
Go faster than ever before with your HRSA milling processes – up to 20-40 times faster – with high-performance Jabro® ceramic solid end mills. Using an advanced SiAlON ceramic designed specifically for HRSA machining, these end mills feature innovative, strong geometries that maximize material removal.
Seco Tools (Shanghai) CO., LTD.
Functional Components
HTS Screw Pump
HTS series products are designed to meet the needs of cooling, washing, chip breaking and chip removal in the process of cutting tools and parts processing in the field of high-precision machinery manufacturing and processing equipment, with wide application in horizontal and vertical machining centers, deep drilling and milling machines, gear grinding machines, crankshaft grinding machines and CNC turning and milling equipment. As a reliable and efficient product, HTS series is equipped with high hardness ceramic materials and special hardened screws. Therefore, they are able to transport emulsions, coolants, grinding fluids, cooling oils and other media containing solid particles.
Huangshan RSP Manufacturing Co., Ltd
Measuring Tools and Systems
GARANT HCT Digital Caliper with Bluetooth
Digital calipers to IP67withBluetooth. Easy-to-read, high-contrast LCD display with 11.5mm character height. Very long battery running time due to modern energy-efficient measurement system. The system switches automatically into power-saving mode after 10 minutes; moving the caliper reactivates it. There is no loss of the measurement value or zero point. 2-component body with non-slip Haptoprene surface. The caliper is resistant to water, coolant, oil, and dust. The measuring faces are precision-lapped. For ease of use, the optional Hoffmann Group Connected Tools (HCT) app for Android and iOS is available free of charge.Digital calipers to IP67withBluetooth. Easy-to-read, high-contrast LCD display with 11.5mm character height. Very long battery running time due to modern energy-efficient measurement system. The system switches automatically into power-saving mode after 10 minutes; moving the caliper reactivates it. There is no loss of the measurement value or zero point. 2-component body with non-slip Haptoprene surface. The caliper is resistant to water, coolant, oil, and dust. The measuring faces are precision-lapped.
Hoffmann Group
Measuring Tools and Systems
3D optical tube measuring system
Tube Qualify three-dimensional optical bending measurement system is a comprehensive software and hardware measurement solution that takes into account the measurement of pipe fittings, pipes, wires and hoses. Compared with traditional bending detection, it has the characteristics of high accuracy, fast speed and simple operation. It is easier to find problems in production, which can quickly detect and reverse complex elbows on site.
XTOP 3D Technology (shenzhen) Co., Ltd.
Measuring Tools and Systems
FORTiS™
The FORTiS design is built upon industry-proven RESOLUTE™ encoder technology and provides high resistance to the ingress of liquids and solid debris contaminants. It features an extruded enclosure with longitudinally attached interlocking lip seals and sealed end caps. The readhead body is joined to a sealed optical unit by a blade, which travels through the lip seals along the length of the encoder.
Renishaw (Shanghai) Trading Co Ltd
Measuring Tools and Systems
Proxima, CNN based Defect Inspection Software
Proxima is designed to address issues on cosmetic inspection with advanced technologies. It is based on sophisticated deep learning technology such that it focuses on detecting scratches, missing components and many other defects types. With Hexagon’s solution-oriented approach, Proxima can be configured to perform in a fully automatic manner, assuring quality consistency in real time, anomaly tracing and without human intervention. It helps manufacturers to realize the automatic product appearance quality detection, reduce the cost of artificial detection, improve the efficiency of surface testing.
Hexagon Manufacturing Intelligence
Metal Cutting Machine Tools
VL 200 GT
Combining processes to machine transmission gears VL 200 GT was developed primarily with a focus on transmission gears. Transmission gears are ideal parts to be machined on the VL 200 GT. EMAG combines the processes of hard turning and grinding. This in turn ensures a much shorter grinding process, which results in a lower unit cost, and through faster cycle times. Meanwhile, the machining quality also benefits from the combination of turning and grinding: surfaces with an average peak-to-valley height Rz of less than 1.6 micrometers can be created reliably with the VL 200 GT.
EMAG (China) Machinery Co., Ltd Taicang Branch
Metal Cutting Machine Tools
Conprofe Ultrasonic High Speed Precision Machining Center
Conprofe Ultrasonic High Speed Precision Machining Center UHB-400 series, perfectly integrates the ultrasonic technology with high precision machining center. With ultrasonic function assisting in machining process, it is an innovative machining solution. It realizes one machine for two usage purpose(for machining both metals and hard-brittle materials) and is widely applied in industries of 3C, aerospace, high-end medical treatment, national defence and so on.
Conprofe Technology Group Co., Ltd.
Metal Cutting Machine Tools
MÄGERLE MFP30
The compact MFP 30 5-axis grinding center from MAEGERLE is ideally suited for grinding complex geometries, particularly those of blades and vanes or heat shields for aviation turbines. The compact and space-saving design allows optimal use of the available production area and enables an effective production flow. The powerful drive of the high-performance spindle enables different grinding processes to be combined.
United Grinding (Shanghai) Ltd.
Metal Cutting Machine Tools
New generation of high precision vertical machining center e500
e500 adopts 30000 spindle, full axis linear motor dual drive design, high precision (true roundness and positioning accuracy) ± 2.5 μm. To achieve higher accuracy, efficiency, reliability and more simple operation. It can meet the special requirements of high-precision fixture, precision multi cavity mold and high-precision electrode processing, such as optical, acoustic parts, semiconductor parts, hydrogen fuel cell and other fine processing.
Makino (China) Co., Ltd.
Metal Cutting Machine Tools
UMC-500
5-axis machining is an effective means to reduce setups and increase accuracy for multi-sided and complex parts. The shorter travels and compact footprints of the Haas UMC-500 Series Universal Machining Centers make them perfect solutions for 3+2 machining and simultaneous 5-axis machining of smaller parts. 5-axis simultaneous machining Powerful inline direct-drive spindle Large capacity side-mount tool changer Includes Wireless Intuitive Probing System Made in the USA
HAAS AUTOMATION ASIA. Co.,Ltd.
Metal Cutting Machine Tools
BA W06-21 Machining Center
BA W06, as a fast linear- motor driven machining center of SW, which is also the fastest machining center in the world. The rapid traverse X/Y/Z can reach 120m/min. The “monoblock” has ensured the optimum torsion-free of force and stability during the fast machining.
SW Asia Co., Ltd.
Metal Cutting Machine Tools
Multi-Tasking INTEGREX i-350H S
The new Mazak Multi-Tasking INTEGREX i-H series can quickly adapt to the continuously changing production situation, and elevate the customer’s production site to a new level. As a high-efficiency digital manufacturing multi-processing machine, it integrates AI and digital twin technology, realizes the development that keeps pace with the times.
Yamazaki Mazak (China) Co., Ltd.
Metal Cutting Machine Tools
GROB 4-Axis Universal Machining Center G640
4-axis machine series A true GROB: precise, economical, future-oriented – now also in a 4-axis version With the development of the new 4-axis machine series, GROB provides the solution for the market demand for a robust but also dynamic 4-axis horizontal machine. This series G440/G640/G840 has been optimized for practically ideal static and dynamic behavior with the aid of a multi-object simulation of the complete machine from the beginning, and will perform with a high level of reliability, accuracy and dynamics in a highly competitive environment. The modular configuration also allows the machines to be completely adapted to work with existing production systems, while providing the freedom to break new ground.
GROB Machine Tools (China) Co., Ltd.
Metal Cutting Machine Tools
INDEX MS24-6 Multi-spindle Automatics
Six main spindles, up to two swiveling synchronized spindles,and up to twelve tool carriers, which can be freely configured as cross slides X/Y/Z or boring slides Z, enable highly productive machining options. The INDEX quick-clamping system, patented W-serration, and ergonomic open-front work area minimize setup times. Maximum dynamic response and minimum non-productive times also contribute to low part costs.
INDEX Trading (Shanghai) Co., Ltd.
Metal Cutting Machine Tools
ELITE High Precision CNC Lathes
The ELITE series of high-precision lathes, a high-precision compact lathe newly developed by Hardinge, made its debut at CIMT in 2021. The ELIET150/200 compact lathe has the characteristics of high stability, small footprint, and integration of an automated integrated machine. It improves the processing efficiency and reduces the cost of use, which can meet the needs of customers in various applications.
Hardinge Machine (Shanghai) Co.,Ltd.
Metal Forming Machine Tools & Special Manufacturing Technology
Laser Processing Flexible Production Line
1. To meet the diverse needs of coil processing,it can be expanded into an automatic 2. Loading and unloading automatic processing 3. Refreshing human-computer interaction 4. High efficiency crawler cutting table 5. The gas path system helps to reduce cost and increase efficiency and the advanced gas path control system design ensures the cutting quality and efficiency reduce the use cost. Widely used in: elevator manufacturing, hardware kitchenware, chassis cabinet. clerical cabinet, hardware bathroom, metal utensils, machine sheet metal electrical equipment, lighting hardware, advertising signs, display equipment, all kinds of thin metal coil sheet metal cutting processing. The range of applicable materials: Professional application in cutting carbon steel plate within 2mm and stainless steel plate within 1.5mm.
Han’s MP Laser Technology Co., Ltd.
Metal Forming Machine Tools & Special Manufacturing Technology
NXG XII 600
The Build Size of NXG XII 600 is 600 x 600 x 600mm³, with 12 lasers (1000W) and a number of innovative technologies, it pushed the productivity to a whole new level. This system is the fastest SLM® machine on the market, the build rate is up to 1000cc/h, which is 20 times faster than a single laser machine. The NXG XII 600 is designed for serial production of large components, it brings new possibilities for the application of Aerospace and Automotive industries, and also opened a new chapter for industrial serial production.
SLM Solutions Shanghai Co., Ltd.
Metal Forming Machine Tools & Special Manufacturing Technology
Fully Automated Laser Blanking System
The three-head blanking and decoiling production line adopts a complete set of blanking and decoiler with laser cutting technology. System controls the cutting motion of three laser cutting heads on the platform to achieve the purpose of automatic blanking with metal, instead of press machine and molds.
Wuhan Huagong Laser Engineering Co.,Ltd.
Metal Forming Machine Tools & Special Manufacturing Technology
S1 Mechatronic Punching Machine
S1 was designed by Salvagnini to satisfy the growing requirements for punching flexibility and productivity while maintaining its distinctive features such as the multi-press head, flexible automation and integrability. - Evoluted hybrid technology: optimizes cycle times and drastically reduces consumption - Thick turret tools: with controlled descent mounted on a multi-press head and managed simultaneously - Fiber laser: which it can be equipped with - Twin manipulator: with variable set-up, for 100% sheet utilization - Industry 4.0: could be integrated with automation logistic, loading & unloading equipment and down stream panel bender for lights out intelligent job shop.
Salvagnini
Others
Screwdriver
POWER UP PRODUCTION • Smart screwdriver easily automates multiple screwdriving processes with no downtime for manual changeovers • Get the job done right—consistently and faster—with dynamic force control and intelligent error detection • Expand your collaborative automation possibilities with built-in protective functions • Get fast and easy deployment with automatic screw-feeding system and OnRobot’s easy One System setup for any leading robot
OnRobot A/S