2015 Ringier Technology Innovation Awards - Metalworking

Automation
Incorporate Production Line Consist of Multiple Turn-mill Centers
This product will be used in many combined turning-milling machines as an internally connected module. It will allow automatic switching between workpieces being automatically loaded/unloaded and workpieces on machine spindles. This will combine the functions of mechanical manipulators and robots within the machine tool coordinate system so that automatic production lines will no longer need mechanical manipulators or robots. New Balance Running Shoes
Guangzhou Minjia Manufacturing & Technology Co., Ltd.
Automation
Handling Gantry of ED Series
The structure of Gantry ED Series is made of steel, with linear guiding rails, rack and pinion mechanism for driving, modular design, NC control, and emergency motion locking device. Thanks to modular design, the length of the gantry can be tailor-made, to adapt to different workpieces in combination of various vertical axes. Air Jordan Releases 2019
Festo China Ltd.
Automation
Simple Robot Welding Solution
The simple robot welding solution with the KUKA KR 5 R1400 + Fronius Tst3500. It will offer you : maximum system availability; perfect welding properties; full-line system supplier; high-efficiency and precise welding; simple and fast programing; the minimum maintenance cost. Air Jordan Spizike 3.5
KUKA Robotics China Co., Ltd.
Automation
Racer3 Industrial Robot
Racer3 is for now Comau Robotics’ newest robot . It has a payload of 3kg, 630mm work radius and ±0.02mm repeatable positioning precision. Along with having a cycle time of less than 0.36 seconds for 1kg, Racer3 has the highest speed in products of the same class. Depending on positioning precision and reach, it may be widely used in fields of assembly, handling, loading/unloading materials on machines and spot gluing. Nike Air Max 270
Comau (Shanghai) Engineering Co., Ltd.
Automation
Beckhoff eXtended Transport System (XTS)
Beckhoff Automation China
CAD/CAM/CAE Software and CNC system
CELOS Control System
CELOS by DMG MORI simplifies and accelerates the process from the idea to the finished product. CELOS APPs allow the user consistent management, documentation and visualisation of order, process and machine data. CELOS combines workshop and higher level company structures and thereby creates the basis for a consistently digitalised, paperless production. CELOS is compatible with PPS- and ERP-SYSTEMS and can be linked to CAD / CAM applications. CELOS is open for future-oriented CELOS APP extensions. Nike Air Jordan 1 Mens
DMG MORI SEIKI Machine Tools Trading Co., Ltd.
CAD/CAM/CAE Software and CNC system
Mazatrol SmoothX CNC Control System
YAMAZAKI MAZAK (CHINA) CO., LTD.
CAD/CAM/CAE Software and CNC system
Numerical Control System-TNC 640
TNC 640 is the replacement of iTNC 530 upgrade products, especially suitable for high performance milling machine tools, also the first to achieve the milling machine CNC system of HEIDENHAIN.TNC 640 carries on the advanced features of the HEIDENHAIN system in five axis machining, high speed machining and intelligent processing, it can realize the processing speed, precision and surface quality to achieve a perfect unity. More innovative features: support for high-resolution 3D graphics simulation, unique advanced dynamic prediction (ADP) features can greatly improve the efficiency and surface finish, suitable for aerospace, mold manufacturing and medical and other high-end industries. Adidas
DR. JOHANNES HEIDENHAIN (CHINA) Co., Ltd.
Fluid Coolant and Lubricant
ECOCOOL S 67 NA
ECOCOOL S 67 NA is a mineral oil free, water-miscible synthetic cutting fluid which forms a clear, transparent solution when mixed with water. The product is chlorine, zinc and nitrate free, which means not harmful on human health. The product doesn’t contain formaldehyde and formaldehyde release additives, It’s safety and environmental friendly. ECOCOOL S 67 NA owns excellent chip settle ability and rinsing behavior. ECOCOOL S 67 NA is recommended for grinding of cast iron and steel, for example, gear outer ring and inner ring grinding and pistioin ring grinding. ECOCOOL S 67 NA owns good emulsion stability, have several central systems which more than 100,000L, thus down the disposal cost and less harm to environment. The product can be used in wide range of water quality, can be used in hard and soft water, low foam and no soap at high hardness(1000ppm), no residues after machining because of excellent rinsing behavior. ADIDAS ORIGINALS
FUCHS Lubricants (China) Ltd.
Fluid Coolant and Lubricant
Metalworking Fluid HOCUT 3380C
HOCUT 3380 C is based upon Houghton the latest global technology. The low foaming milky emulsion contains chlorine-free high performance lubricity agents to provide a superior surface finish and a good tooling performance. HOCUT 3380 C is also formulated with an outstanding package which ensures ultra- long sump-life with no need of biocide additions. HOCUT 3380 C is formulated without any sulfur or chlorine EP additives. And it is boron, formaldehyde, nitrite and phenol free, which make it be friendly to the environment and human health. Nike EPIC React Flyknit
Houghton (Shanghai) Specialty Industrial Fluids Co., Ltd.
Functional Tools and Accessories
RAM-140L - RAM Type Spindle for Horizontal Boring Mill
BUFFALO MACHINERY ram and spindle type of research and development at the same time extending the spindle structure, the spindle can be more accurately projected for cutting, high rigidity of the box structure, effectively support ram control precision, its transmission using a high rigidity roller type linear guideways, and designed symmetrically arranged four roller rail support line, effectively providing good support ram effect and improve rigidity, accuracy and vibration can reduce the incidence of cutting. Box rails with low friction coefficient of the interface, to increase the rigidity of the track surface to reduce the coefficient of friction and increase the service life, and to set the brake housing structure, to increase the cutting stability of the motor can avoid failure of the cabinet fall, increasing safety. Spindle motor and gearbox settings to ram the rear, Motor and gearbox heat distortion arising avoided, but also to avoid interference and influence cabinet cabinet rigidity. Sneaker
Shanghai Microcut Machinery CO., LTD.
Machine Tools for Turning, Milling, Boring, Grinding, Gear Cutting
Swiss GT 26 Lathe
With outstanding flexibility, Swiss GT 26 can respond to all kinds of market demands and allows our customers to respond competitively to almost any kind of demand. Swiss GT 26 uses proven kinematics. The GT line is made up of two models equipped with 5 and 6 linear axes, and can be equipped with up to 40 tools, 16 of which are powered. The Swiss GT 26 can be equipped with a rotating guide bush and can also operate without a guide bush for short workpieces. A customer who buys a Swiss GT 26 gets a formidable tool with virtually no limits in terms of the workpieces it can produce. Zoom Huarache 2K4 Kobe
Tornos Technologies (Shanghai) Ltd.
Machine Tools for Turning, Milling, Boring, Grinding, Gear Cutting
Multi Spindle Horizontal Machining Center – BA W06-22
SW is not only a manufacturer of machines, but mainly supplier of solutions for challenging projects in the automotive industry and in the fields of areospace, hydraulics and pneumatics. The focus here is on the people - the Technology People - developing and implementing the processes and production solutions and launching them successfully. The production range includes one-, two-, three- and four-spindle, horizontal machining centers. The different series allow four- and five-axis machining as well as five-axis, simultaneous machining of work pieces with a dimension of max. 800 x 900 x 650 mm. adidas
SW Asia Co., Ltd.
Machine Tools for Turning, Milling, Boring, Grinding, Gear Cutting
J1VL-500FT Four Spindles NC Vertical Lathe
J1VL - 500FT four spindles nc vertical lathe, the overall layout, bed before spiral + side chain plate clearance form, is easy to realize automation of fixture, at the beginning of workpiece positioning device; Two sets of processing units, four workpieces at the same time, save manpower resources, reduce the area and greatly improved the production efficiency, can realize the mass production, is widely used in automobiles, motorcycles, internal combustion engine, diesel engine shaft parts processing, etc. Nike
Jinan First Machine Tool Co., Ltd.
Machine Tools for Turning, Milling, Boring, Grinding, Gear Cutting
SORALUCE F Range Floor Type Milling Boring Centers
SORALUCE F range floor type milling boring centers Highlights: Multi-purpose boring mill centers offering exceptional versatility and enhanced productivity benefits. Easy for drilling, reaming, taping, milling & boring machining operations in one set-up in most of the cases. The modular design of the machine allows extensive customization, providing specific machining solutions tailored to meet the continuing demand of users for high efficiency and manufacturing output. Heavy cutting and high quality of surface finishing. Large range of automatic heads, Boring heads, Quills and special heads. Nike
Danobat Group
Machine Tools for Turning, Milling, Boring, Grinding, Gear Cutting
Vgrind 160 Grinding Machine for Complete Machining of Solid Carbide Tools
Vgrind160 Grinding machine for complete machiningof solid carbide tools between 2 and 20 mm.
VOLLMER Taicang Co., Ltd.
Other products or technologies
Robolink D Joint Robotic Systems
Robolink D joint robot kit, low priced, lightweight and modular design, with lubricant free worm gears and igus® stepper motors. Up to 4 kg payload, weight only 5-8 kg. From € 1,500 for four axes without controls. nike
igus (Shanghai) Co., Ltd.
Other products or technologies
Carbide based Composite Precessed Components
1, Carbide based composite precessed components. 2, Carbide and cermet valve body, valve core, valve seat of ball valve, butterfly valve, gate valve etc. . 3, Carbide and cermet nozzle and sealing parts are used in the condition and products of high speed stirring, high rotation speed, high speed and high temperature high pressure spraying, high temperature and high pressure sealing, sealing in acid alkali oil the severe corrosion environment 4, Strong resistance to corrosion of carbide and cermet products. Air Jordan Releases 2019
Zhuzhou Huashengda Cemented Carbide Co., LTD.
Other products or technologies
BALITHERM PRIMEFORM Coating
Brilliant benefits for you: Wear resistance: Surface hardness increase to over 1400HV Corrosion resistance: Greater protection against aggressive substances and condensate Scratch resistance: Reduced mould sensitivity to improper handing Very good polishability: Repolishing possible without repeating the BALITHERM PRIMEFORM treatment Footwear
Oerlikon Balzers Coating (Suzhou) Co.,Ltd.
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
Baisheng BSL-3015 Full Protection Fiber Laser Cutting Machine
Baisheng BSL-3015 full protection fiber laser cutting machine is a laser cutting device which designed and developed for high speed motion requirements. The machine adopts gantry type mechanical and double drive structure, high-damping bed which can withstand high speed and high acceleration. The entire outward appearance of the machine,designs succinctly naturall high automation level, easy to operate, and less occupied area. This machine with processing size of 1500*3000mm, and equipped with 1000W IPG fiber laser, (800W-2000W fiber laser is an optional), which have advantages of low operation and maintenance costs, can realize the long-term investment returns and maximum economic benefit. nike
Guangzhou Baisheng Electronic Technology Co., Ltd.
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
YLS-6000-ECO, High Efficiency Ytterbium Fiber Laser
IPG Photonics’ YLS-ECO family is a new generation of kW class low-mode Ytterbium fiber lasers with record wall-plug efficiency of over 48%. IPG's Eco series offers a new, unparalled level of reliability. The ECO series is perfectly suited for applications that cannot tolerate any downtime or service intervention. IPG’s YLS-ECO lasers mark another ‘first’ for the company: in providing the highest efficiency, most reliable industrial lasers available. The YLS-ECO can be used in all high power application areas, including cutting, welding, brazing, cladding, additive manufacturing and surface treatment. adidas
IPG Photonics Corporation
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
ToolCell Bending Machine
LVD ToolCell bending machine adopts innovative automatic tool change technology, shorten the tooling changing time, and the tool-changing clamp installed on the behind of the machine back gauge, realize automatic tool changing. ToolCell configuration the LVD patent Easy - Form® laser system, the real-time angle monitoring and correction, ensure the first part can achieve the highest accuracy. LVD the latest generation of intuitive 19 inch Touch control Touch- B operating system, simple and rapidly operate the machine, choosing and installing the tooling automatically. 3 -D simulation of operating process and automatically create tool replacement program according to the drawings. Sneaker
LVD Company NV
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
Schuler Servo Linear Hammer
Newforging hammer with ServoDirect Technology. Which can be reduced cycle times, increased energy efficiency. Schuler’s new drive technology therefore offers maximum flexibility in adapting to increasingly specialized application areas and processes in forging. The elimination of hard-on-hard blows means a reduction in the total number of forging blows thus reducing cycle times and the energy needed for forming. Together with the non-contact and maintenance free linear drive, which directly converts electrical energy into the mechanical movement of the hammer slide, the potential energy savings are up to 20 percent. Precise control of the upper slide also enables the integration of stretching and rolling blows, as well as bending operations, into the actual forging process under the hammer. in the case of low impact energies, the linear motor can be started from any position and thus also reduces cycle times by eliminating unnecessarily long slide strokes. This greatly increases the potential areas of application. The ability to precisely control the linear drive means that the new linear hammer is ideal for automation with robots. Air Max 90 Ultra Moire
Schuler Sales & Service Co., Ltd.
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
GF3015 Laser Cutting Machine of Wuhan Farley Laserlab
GF3015 laser cutting machine of Wuhan Farley Laserlab adopts gantry-motion structure, linear guide, screw drive, AC servo motor, and vacuum system (both sides). The one-time processing area is 3m*1.5m. Not only that the equipment's design is advanced and reliable, but also that all key components are from both national and international well-known brands. This special laser CNC system has advantages of high integration, better control precision and more stable operation, providing powerful cutting capacity and high cutting efficiency to customers. Meeting the requirement of cutting various metal materials such as carbon steel plate and stainless steel plate, it is the ideal choice for sheet metal processing. Zoom Lebron XII 12
Wuhan Farley Laserlab Cutting Welding System Engineering Co., Ltd.
Sheet Metal, Wire and Tube Working Machines, Metal Forming Machine Tools
AgieCharmilles CUT E 350
Driving the machines’ accuracy and efficiency are onboard collision protection, new built-in machining strategies and flexible job management, within a new, easy-to-use human-machine interface (HMI). CUT E 350’ ergonomics and improved design minimize their workshop space requirements, and their high rigidity allows accurate cutting of large and heavy parts. Popular Off-White
GF Machining Solutions
Tools, Abrasives, Clamping Devices, Measuring Tools and System
NCBrain Processing Optimization System
NCB Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
PROFILER R Miniature Roughness Sensor
Hexagon Metrology has announced the addition of a new sensor for its Leitz ultra-high accuracy coordinate measuring machines (CMMs). The PROFILER R miniature roughness sensor offers an alternative to manual roughness measurement devices, allowing quick and easy surface checks within a quality inspection program. The PROFILER R miniature roughness sensor can be automatically swapped on to several Hexagon Metrology and Leitz range scanning sensors using a standard probe changer. Supporting all common roughness parameter measurements, it removes the operator variances that limit the reliability of manual measurements. An integrated pivoting rotary axis gives good part accessibility for simple programming, helping users to optimise alignment without the need to reclamp the workpiece. Setup and changeover times are also reduced, enabling greater efficiency in the quality assurance process. Air Max 90 VT QS
Hexagon Metrology (Qingdao) Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
The HandySCAN 3D™ Handheld Scanners of New Generation
The HandySCAN 3D™ handheld scanners of new generation have been optimized to meet the needs of product development and engineering professionals on the lookout for the most effective and reliable way to acquire 3D measurements of physical objects. TRUaccuracy: Accurate measurements in real life operating conditions TRUportability: 3D scanning where you need to go Speed: Fastest path from physical objects to your design or inspection workflow TRUsimplicity: Very simple 3D scanning process Nike Sneakers
Creaform Shanghai Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
O-SELECT Measuring Machine
Carl Zeiss (Shanghai) Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
PGU9500E Automatic Clamping Unit
PGU9500E is a part of the powRgrip® Clamping System( incl. collet ,colletholder and clamping unit). It shows the latest design of powRgrip® Clamping Systems, and won the REDOT award in 2015. PGU9500E clamps the powRgrip® collet into the powRgrip® toolholder with a force of up to 90 kN. You only need to press a button and the tool is safely and securely clamped in the colletholder within a few seconds without heating up. Nike Air VaporMax
REGO-FIX Precision Tools (Shanghai) Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
VERO-S SPM plus 138 Fixture membrane
VERO-S SPM plus 138 Fixture membrane SCHUNK has developed the fixture membrane SPM plus 138 made of aluminum for the quick-change pallet system VERO-S NSE plus 138.It has Low clamping depth of the workpiece and can be used several times due to the readjustable clamping contour. Furthermore, It has the repeat accuracy which is less than 0.01 mm when positioned on the quick-change pallet module VERO-S NSE plus 138. And the high clamping forces ensure perfect adjustment to the workpiece contour - easy, safe and reliable. Air Max 95 Flyknit
SCHUNK Precision Machinery Trading (Shanghai) Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
Cool Flash
The coolant is collected in this chamber, creates high pressure and is distributed over the entire circumference of the tool shank. It flows out of this small reservoir like a closed housing directly along the tool shank. At the end of the shank area, the coolant is pressed into the T-slots, rinses them free and even at the highest speeds it reaches the cutting edges directly, without sputtering, where it can deploy its cooling effect. Release Calendar
Haimer (Shanghai) Trading Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
EVOline Axial Rolling Head
The EVOline rolling head is a new member of LMT FETTE Rolling Systems. It was developed in 2014. Compared with the old axial rolling systems, the EVOline is modular designed, much easier assembled and precise adjustment possible in the range of 0.01 millimeters. Air Jordan VIII 8 Shoes
LMT China Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
CoroMill® 390-07 Indexable End Mill
CoroMill® 390 End mills with size 07 inserts Steel grade GC1130 With new end mills in small diameters, equipped with size 07 inserts, the proven performance of CoroMill 390 is now available for component features with limited cutting-depth requirements. Due to the smaller inserts, a higher cutter-teeth density delivers superior productivity in any type of milling operation. Nike Shox TLX 0018
Sandvik Coromant
Tools, Abrasives, Clamping Devices, Measuring Tools and System
μ- Boring Cutter
There are five series products(hole making tools, milling cutters, adaptor system, turning tools, and special tools), which got 15 National patents. Especially, the boring tool with the wide boring range which is from 0.4mm-4200mm, meanwhile the adjusting accuracy has been enhanced to 0.001 mm per graduation, and the new one of the anti-vibration boring tool which could meet the customers’ requirements up to the most extent. Jordan
Shanghai Sunder NC-Tools Manufacture Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
Punch Tap
Our parts are divided three main group, thread tools, milling tools and clamping device. Thread tools include cutting tap, forming tap, thread miller, gauge, thread roll, drill, tap holder, all are related with thread machining and measuring. Milling tools include all kinds of end mill, ball nose mill, torus mill, taper miller, special form cutter and its clamping system. Clamping device are special made for workpieces and tools with u class accuracy. Adidas Shoes
EMUGE-FRANKEN Precision Tools (Suzhou) Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
LingHu Face Milling Cutter
LingHu Face Milling Cutter, a kind of highly economic face milling cutting tool with High strength, and low cutting resistance, which contains innovative indexable inserts, and the feature of the insert is a unique relief angle is set on double-side insert, and this unique design achieves Light cutting. Nike Shop
Xiamen Golden Egret Special Alloy Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
Duraotomic®
Seco has worked since 2007 to refine its industry-leading DURATOMIC TECHNOLOGY, now providing the new TP2501, TP1501 and TP0501 turning grade inserts with innovative USED-EDGE DETECTION, without sacrificing tool performance. The new grades and their unique detection capabilities are a direct result of Seco’s EDGE INTELLIGENCE concept - an integration of the company’s extensive high-performance insert experience and knowledge. The TP2501, TP1501 and TP0501 inserts offer an expanded choice of solutions for workpieces in the ISO P materials category of steel as well as additional applicability in stainless steel and cast iron. The used-edge detection capability is a direct response to customer feedback, as operators often experience difficulty when trying to identify used cutting edges. These grades allow users to quickly spot cutting edges that have made any contact with a workpiece, even in very light finish-machining passes. Sneakers
Seco Tools (Shanghai) Co., LTD.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
μ-finish Cutting Tools
Horn (Shanghai) Trading Co., Ltd.
Tools, Abrasives, Clamping Devices, Measuring Tools and System
DC170 – The IKON of Drilling
Walter Wuxi Co., Ltd.